Notes
Slide Show
Outline
1
Analysis of Bismuth based Brasses
2
Alloy composition
  • Typical alloy composition:
    • Cu 75 - 85%
    • Zn   0 8
    • Sn   4 5
    • Bi 0.5 5
    • Pb 0.25 or lower Max
    • Sb 0.25 or lower Max
    • Se 0.01 0.2
    • Trace elements


3
Alloy numbers
  • Typical alloys
    • C89833
    • C89836
    • C89510
    • C89520
    • Federalloys
    • Magnolia
    • Proprietary variants
4
  Sample selection and preparation
  • Slug samples
    • Saw samples across any potential chill segregation
    • Use sawings for Cu and ICP determination
    • Use side of slug for Spark source e-spec


5
Determination of major elements
  • Gravimetric Copper:
    • Alloying constituents plate with Copper
    • Chemical separation is time consuming and not practical in a production environment
      • KSCN precipitation
    • Plating is incomplete
    • Plating is porous
6
 
7
 
8
Typical corrections
  • For alloy containing:
    • 85% Cu
    • 2% Bi


    • Cu retained in plating solution: 0.05 - 0.10 %
    • Bi plated 1.80 - 1.85 %


  • Look for any non-adherent particles, if present, filter, dissolve and quantify via ICP
    • Occasionally will be present, maximum observed 0.02 %
    • Usually an indication that plating current needs to be reduced



9
Determination of major elements
  • Bi via ICP:
    • Matched standards are a necessity
    • Complete dissolution is mandatory
      • Use HCl + H2O2
      • Use moderate heat to avoid volatilization of Sn, Sb, As
    • Selection of wavelenght:
      • 223.061 nm
      • Selection of background points is critical
      • Reagent blanking
    • Adequate dilution
      • 0.5 gram to 500 ml
10
Tin via ICP
  • Dissolution
    • Hf is a necessity
    • Moderate heat during dissolution
    • Do not use commercial H2O2
    • Assure adequate HCl to keep in solution


11
 
12
           Wavelenghts for Other elements
via ICP
  • Al 396.152  nm
  • B 249.773
  • Be 313.107
  • Bi 223.061
  • Cu 224.700
  • Fe 259.940
  • Mn 260.569
  • Ni 231.604
  • Pb 220.353
  • Sb 217.581
  • Se 196.026
  • Si 288.158
  • Sn 189.926
  • Zn 206.200